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Automatic Double Head Automatic Cream-Lotion Filling Machine
Model No. SBCPF-80 GMP
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Cream & Lotion Filling Machine India
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Automatic Cream-Lotion Filling Machine works on volumetric principle with rotary valve type piston. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body, of S.S Slat Conveyor, with self-cantering devices & Stainless Steel Piston. The main drive of the machine and conveyor drive consist of A/C Motor with synchronized variable A/C Frequency drive.

Rotary Valve Model:

Machine fitted with, rotary valve and is suitable for dispensing, lotions and Jellys. Accuracy is ±1%. Automatic model, containers moving on conveyor belt lifting of container at filling station to ensure proper layer of, jelly, ointment or Jelly. It features an in feed hopper, rotary valve witube-filling.jpgth positive shut-off nozzle (eliminating drips), stroke limitation fill volume adjustment, and is designed to stand alone. Construction is of Stainless Steel and the control system is pneumatic (3.5kgf/cm square) and electric (Four phase) over air.

Tube filling machine

Operation:

Containers moving on S. S. Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated valve system. The twin pneumatically operated stopper system and can precisely match for centring of container below nozzles, to avoid spillage of Cream-Lotion on container.

Technical Specification:
Model No. SBCPF-80
Power 440 Volts / 3 Phases / 50 Hz
Product Cream-Lotion (Semi Solid)
Air Pressure 4 – 6 Kg
Out/Put Speed Up to 80 Bottle per minute
Filling Range 5 gm to 1000 gm
Power Input 2 Kw

Machine Description:

The Automatic Eight Head Piston filling Machine is precision built on sturdy welded SS frame completely enclosed in stainless steel sheet and doors are providing to facilitate the servicing of machine.

Operation:

In this machine bottle placed on the conveyor manually or by Turn Table, bottle moves on conveyor towards main filling station and bottle stop by pneumatic cylinders one by one and Filling operation will start by sucking material from Hopper by Very precise Ball screw assembly with Servo motor to suck the semi Solid material from the hopper &  fill Material at desired volume set by HMI Touch Screen Also you can make recipe in the Touch screen by easily changing product, After Filling stopper release bottle to go outside And other bottle come for filling this process done for filling bottles And you will get per fact set volume filled bottles/.

Technical Specifications:

Model

VISCOUS FILLING

Output/Minute

20 to 200 Bottles Depends upon fill volume

Working Direction

Left To Right Linear

Type of machine

Filling for Semi- Solid, Petroleum jelly , Cream/Ointment & Hot Liquid

Type of machine

Filling Volume 10gram to 1000 gram
Type of container – Glass/PET/PVC
Container Shape – Round, Oval, Square
Suitable container Size – 20mm to 80mm diameter
                                             25 to 180mm Height As per order

Direction of Movement

Left to Right with conveyor

 

 

Filling Head

 

No of Filling Head – 2 TO 12 nos.
No of piston Syringes – 2 TO 12  nos.
Working of piston
Working of valve
Speed Setting by A.C Variable drive through Touch Screen

 

 

 

Hopper Capacity

 

 

No Of Hopper – 1 nos.
Material Of Construction – AISI S.S 316
Type Of Hopper – Jacketed, Electric Heater with Stirrer
Hopper Capacity – 150 Liter
Heater Load – 2000 Watt
Hopper Size –-400mmX 800 Height – 550mm ( Approx)
Stirrer Drive – Separate Gear Motor
Stirrer Type – Anchor Type stirrer Blade
Stirrer Speed – 24RPM
Stirrer Motor – 0.25Hp/0.18Kw/220v/60Hz
Conveyor Height850mm ( +/- 50mm)

Product Saving & Safety

No container No Filling  System

Nozzle Up Down System

Pneumatic

Product Drip less System

Pneumatic

Filling Volume Accuracy

+/- 0.5 %

 

 

Conveyor Belt

 

 

Belt for movement of Bottle/Bottle
Moving Direction of container – Left To Right
Belt Type – SSBelt with Gear Moto Drive
Belt Drive – Gear Motor
Belt Speed – Up to 10 meter per minute
Belt speed Variable by VFD.
Belt Drive Motor-0.5Hp/0.36Kw/220v/60Hz
Container Stoppage & Moving Arrangement with pneumatic  cylinder

Approx Machine Dimensions**

2500 mm (L) x 1500 mm (W) x 2050 (H) – approx

Case Dimensions

2800 mm (L) x 1650 mm (W) x 2100 (H)

Net Weight

550 Kgs. – approx

Gross Weight

900 Kgs.  Approx

Change parts required

  1.  Nozzel

(B ) Syringes

 

 

 

Electric Control Panel

 

 

Electric Panel with Touch Screen& Digital Meter
Main Selector Switch
On – OFF Touch Screen for Filling machine
On – OFF Touch Screen for Conveyor Movement
On – OFF Touch Screen for Stirrer
On – OFF Touch Screen for Jackete Heater
Speed Regulator for Conveyor
Digital Temperature Controller
Emergency Stop Switch
MCB, Contactor, Relay, VFD, Control Relay
S.S 304 Switch box

Safety Features

Overload Relay Controls
Emergency Stop
MCB
No Air Machine Stop

Documents

Machine instruction Manual with assembly drawing, Part list And Electric wiring diagram
Validation Documents for DQ, FAT , IQ, SAT, OQ
Test Cirtificate & MOC Cirtificate

 

 

 

Machine Material of Construction

Salient Features:

Main Fetchers for machine
·Machine Speed – 30-200 Bottle/Minute Depend upon fill volume
·Filling accuracy +/-0.5% of filling weight.
·Filling Upto25ml- 250ml with the help of change parts
·Easy in changeover  in filling Range
·Power Required 3Kw to Max 8kw

Utility Requirement:

Electrical supply

Three phase + Neutral + Earthing

Electrical load

8KW

Air

6 kg

Operator

Skilled Operator Required

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